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In the field of metalworking, the press brake is one of the indispensable core equipment, and the Italian company Gasparini enjoys a high reputation worldwide for its high-quality press brakes. This article will focus on the keyword "Gasparini Press Brake" to introduce its technical characteristics, application scenarios and the secret of why it has become an industry benchmark.
A press brake is a mechanical device used to bend metal sheets into specific shapes. It is widely used in metalworking processes in industries such as automobiles, aerospace, construction and home appliances. Through the synergy of upper and lower dies (punches and dies), press brakes can accurately bend flat metal sheets into the required angles and shapes.
As a leading manufacturer in the field of brake presses, Gasparini is known for its innovative technology, precision design and highly customized solutions. Their equipment not only meets basic metal bending needs, but also promotes the progress of modern manufacturing through intelligent and efficient design.
Gasparini brake presses stand out in the industry with their unique technology and design concepts. Here are some of its main advantages:
Gasparini offers a variety of models of brake presses, including hydraulic, electric and hybrid models, with tonnage ranging from 20 tons to 2000 tons, which can meet various processing needs from small parts to large structural parts. Its X-Press series of brake presses are divided into three configurations: Easy, Next and SuperCustom, each of which can be customized according to the specific needs of the customer, such as adjustment of tonnage, bending length and working area. This flexibility ensures that the equipment can adapt to a variety of production scenarios, from small batch production to large-scale industrial applications.
Gasparini brake presses are equipped with advanced CNC (computer numerical control) systems, such as Delem DA65 or PHOENI-X control panels. These systems support touch screen operation, 3D model import (such as SolidWorks, IGES and other formats) and DXF file export, which greatly simplifies the programming process. In particular, the PHOENI-X panel, combined with full touch functionality and an intuitive interface, allows operators to easily and efficiently program complex bending tasks.
In addition, Gasparini's GPS4 angle control system is one of its technical highlights. The system measures the bending angles of both sides of the metal sheet in real time through a double-fork sensor, ensuring the consistency of the angle without trial bending. This physical contact measurement method is more accurate than optical measurement and is suitable for a variety of materials and thicknesses, significantly improving production efficiency and product quality.
Metal sheets may cause angle deviations during the bending process due to changes in material properties (such as thickness and strength). Gasparini's E-Reflex deformation compensation system and **Adaptive Crowning system** can monitor and correct the deformation of the frame and upper beam in real time. Through a network of precision sensors, the E-Reflex system detects the deformation of the frame and compares it with the hydraulic oil pressure and the position of the crossbeam to ensure the accuracy of the punch position. The adaptive crowning system ensures angle consistency over the entire bending length through dynamic adjustment of the upper and lower beams. These technologies significantly improve machining accuracy, especially when machining demanding materials such as stainless steel.
Gasparini's X-Press Eco Series focuses on energy saving and environmental protection. By using a frequency converter to control the motor speed, the equipment is able to adjust the flow and pressure of the hydraulic system according to the actual bending needs, thereby reducing energy consumption. In addition, the noise level of this series does not exceed 63 decibels when running at full power, providing operators with a more comfortable working environment.
Gasparini incorporates the concept of Industry 4.0 into its equipment, and realizes data collection, management and transmission through the G4Factory platform to optimize the production process. Customers can obtain real-time technical support through remote assistance systems such as Tele-Link to ensure the efficient operation of the equipment. In addition, the intelligent design of the equipment supports multi-axis backgauge systems, such as 5-axis (X-R-Z1-Z2-X6) configuration, which can flexibly cope with complex parts and multi-station processing requirements.
Gasparini brake press is widely used in the following fields:
Automotive industry: used to manufacture body parts, chassis and interior metal parts.
Aerospace: Processing high-precision metal parts such as wing structural parts.
Construction industry: Production of building components such as steel beams, metal exterior wall panels, etc.
Household appliance manufacturing: manufacturing housings and internal components of household appliances.
Whether it is small batch production or large-scale assembly line operation, Gasparini brake presses can meet customer needs with their high precision and flexibility. For example, its AirSlide pneumatic clamping system allows for quick mold changes without the need for external air pipes, simplifying operation and improving safety.
Founded in 1975, Gasparini has more than 45 years of industry experience and is headquartered in Istrana, Treviso, Italy. All of the company's brake presses are produced in Italy, using high-quality materials to ensure the durability and reliability of the equipment.
Gasparini not only continues to innovate in technology, but is also certified as a research laboratory by the Italian Ministry of Education, University and Research (MIUR). Its products are used in more than 1,500 companies around the world, covering multiple industries such as logistics, construction, energy and automobiles.
Gasparini provides comprehensive after-sales support, including equipment maintenance, software updates and technical training. Its refurbished and second-hand equipment services also provide customers with cost-effective solutions to ensure the long-term stability of equipment performance.
As a leader in the field of metal processing, Gasparini brake presses provide efficient, precise and reliable metal bending solutions to global customers with its highly customized, advanced technology and intelligent design. Whether it is a small business that needs to process complex parts or a large factory pursuing mass production efficiency, Gasparini can provide tailor-made equipment and support. Through continuous innovation and embracing Industry 4.0, Gasparini not only shapes the present of metal processing, but also leads the future of the industry.
If you are interested in Gasparini brake presses, you can visit its official website (www.gasparini.com) or contact info@gasparini.it for more information.
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